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Made in the USA

Design for Manufacturing Guidelines (DFM)

Production Capabilities

  • Quick Turns & Proto Types Tooled to
  • Production Panel
  • Full D.F.M. on Proto-Type
  • Quick Turn, Proto-Type to 24 Hours
  • Small Volume - Preproduction
  • Mid Volume
  • High Volume
  • Standard Panel Size 18"x24"
  • Standard Materials Inventoried in House.

Dielectric Materials of Construction:

  • Polyimide / Kapton - PI
    • Acrylic Adhesives
    • Adhesiveless
    • Epoxy Adhesive
    • Flame Retardant available
  • Polyester with Acrylic Adhesive - PET
  • Cast Polyimide 1 mil thickness -

Adhesiveless - PI

  • Polyethylene Napthalate - PEN

Applied Rigidizeding Stiffners:

  • Adhesives
    • Pressure Sensitive - PSA
    • Thermal Cure Acylic
  • Stiffner Materials
    • FR4
    • Polyimide Film
    • Glass Reinforced Polyimide
    • GETEK
    • BT
    • Metallic
    • Heat Sinks

Data Requirements and Data Transfer: 

  • Design :"Flexizing" Software In-House 
  • Full Tooling Generation In-House
  • Gerber Data - Preferred
  • E-Mail, FTP, Modem Transfer Capable 
  • Negative Data Power/Ground Planes Preferred 
  • Apperatures > .010" Preferred

Circuit Types:

  • Single Sided
  • Double Sided
  • Multi-Layer
  • Rigidized Flex
  • Rigid Flex

Cover-Coatings:

  • L.P.I. Liquid Photoimageable/Soldermask
  • P.I.C. Photoimageable Cover-Lay (Dry Film) 
  • Polyimide Film/Cover-Lay
  • Polyester Film/Cover-Lay

Metallic Surface Finishes:

  • Immersion Silver
  • O.S.P., Organic Solderability Preservative
  • H.A.S.L., Hot Air Solder Level
  • Hard Ni/Au, Electro-Plated Nickel / Gold
  • Immersion Gold, Chemical Deposited Ni/Au 
  • Soft Gold, Wire Bondable

Automatic Optical Inspection:

  • Phototool
  • Inner Layer
  • Outer Layer

ElecricalTesting

  • Capabilities: 250 volts DC to 100 Ohms
  • Dual Access Stiff Pin Fixtured
  • 4 Probe - Flying Probe Dual Access Fixtureless
  • Net List Capability
  • Golden Board Capability

Board Cleanliness:

  • Values <2.0 Micro Grams Chloride per Square Inch 
  • Ion Chromatography Verification 

Finish Part Machining

  • Steel Rule Die Blanking
  • Rigid Die
  • NC Routed
  • Array or Individual Part Machining Capable
  • Vacuum Seal Bubble Packs

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